The Shijiazhuang Hongdefa Machinery 120TPD Wheat Mill Project

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The Shijiazhuang Hongdefa Machinery 120TPD Wheat Mill Project

Welcome to Shijiazhuang  Hongdefa Machinery.Co.Ltd .We are professional manufacturers of wheat,maize and corn milling machines. We have been in this industry for more than 30 years to date and we have supplied and installed milling machines that are running up to this day.

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One of our biggest wheat mill projects was in Ethiopia.Ethiopia is the second most populous country in Africa and about 85% of its economy is based on its Agricultural sector. It is also the second largest producer of cereal crops in Africa. This means that the milling business in Ethiopia is very huge and clients can take advantage of that and establish themselves in the milling industry of Ethiopia with our milling machines. In 2012 we installed the 500TPD wheat milling machines there in the capital of Addis Ababa. We also installed some smaller capacities in the following years and this year we are installing the 120TPD wheat milling machine. Today we walk you through the process and inner details of this project.

COMPONENTS

Siever

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1.Roller Mills

1)The partitioned paneling and swing-out feed module guarantee ideal access to the feeding and grinding rolls. This makes residue-free cleaning possible.

  • a pulse generator automatically adjust the feed material at the entrance door
  • bearing SKF
  • temperature monitor (option)

2.Roller: Two different alloys with a mixing ratio allow the perfect balance to be achieved between hardness and roughness.

roller mills

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3.Plansifter

1) Material: High-strength alloy steel

2)up and down sifter circles with steel plate overall by bending 3)Transmission system using spring force component institutions 4)Sieve frames of wood coated with synthetic resin,without backwire 5)All the inside walls as well as the doors are provided with high-grade insulation.

Plansifters being installed

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4.Dampener:Stainless steel.

5.Bucket elevator and conveyor with reducer

6.PIPE:stainless steel in milling section

stainless steel pipes

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7.Plant Control System :

PLC control system with CCTV surveillance system realize Seamless integration

8.Electronic parts: Siemens/Schneider

Electronic parts

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9.Bearing:SKF/TWB

10.Reducer:flender/sumitomo /sew

11.Proportioning & Mixing,automatic computer control (wheat)

Computer Control system

So these are some of the components that will at the end make up the big complete wheat milling line. You can see that all the used technology is the latest high tech. In all our milling machines despite the capacity we use this latest technology of cleaning-milling-packing. Below we will take a look at the installation process.

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INSTALLATION 

Once the machine is ready the client is welcome to come inspect it , and if satisfied we go on to ship the milling machine to its respective destination. When the machie has been shipped as part of our service our engineers will come to install and commission the machine. Let us take a look at the installation of this 120TPD wheat mill machine in Ethiopia recently.

Unloading

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The wheat mill machine being unloaded and fitted into the workshop where it will be installed.

Men at work

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Our engineer coordinates and cooperates with the local  workforce as they install the wheat milling line.

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installation

All contact pipes in stainless steel as always. The installation process now at an advanced stage.

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plansifter installation

During this installation process the engineer and technicians will take time to educate and explain to the local workforce on all the know hows  of this wheat milling machine.

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THE COMPLETE LINE

Once the installation is done the wheat milling machine is commissioned and milling can commence. Here we will take a look at already installed projects inEthiopia where production has already started.

Complete 3D image of the wheat milling line

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The complete line will be as shown in the above 3D image.

Complete line

Various parts of the completed 120TPD wheat milling line.

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Auto packaging machine

The complete running line equiped with the automatic packaging machine as shown above. The auto packaging machine can be programmed to package bags of different sizes as per  the client’s preference.

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Overview of the whole plant

When the whole plant has been installed an is running the overview will like as shown above.According to the client’s workshop size silos can be built as well for storage.Shijiazhuang Hongdefa Machinery can design and build the workshop for our clients. Find out more on our site www.maizewheatmill.org. Get in touch with us anytime and join the winning manufacturer worldwide

Call/Whatsapp:+86 138 3346 1840

Email: maizewheatmill@gmail.com


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60Tonne/24hr Wheat Milling Machine

Welcome to Shijiazhuang Hongdefa Machinery.Co.Ltd. We are professional manufactures of maize,wheat and corn mills. Our products are widely spread and known all around the world. Today we take a look at the 60TPD wheat milling machine as we introduce more and more of its details.

A fully installed 60TPD wheat milling line

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This 60TPD wheat milling machine uses  the cleaning-milling-packing  processing type. In all of its 3 sections the components are built and assembled with the latest  technology. All of our milling machines are certified to meet all the required global standards. Let us  now take a look at some of the major components of this wheat milling machine.

The Structure of the wheat seed

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Major Components

1.The Cleaning Section

The first section of the 60TPD wheat milling machine is the cleaning section . This comprises of the bucket elavator, high speed vibrating sieve,plane revolving sieve, gravity classify destoner, wheat scourer , tempering mixer and the magnetic separator. The function of the sieve is to remove all impurities from the wheat to reduce dust and other impurities to pollute the workshop. The Magnetic separators have a reasonable structure and a big magnetic force so they can extract all the magnetic materials from the wheat  to make sure the rear working
line is safe. The wheat and stones moving on the sieve with different direction are separated from wheat by the gravity destoner. Therefore the cleaning section ensures that no harmful material goes further and also ensures that all impurities have been removed from the wheat so that the best quality can be achieved.

Some major components of the cleaning section

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2.The Milling Section

After the cleaning section we come to the milling section.When the cleaning section has removed all impurities from the wheat seed the seed is ready for milling. The 60TPD  wheat milling machine has 6 roller mills, 5 double sifters , 1 single sifter and a purifier. The roller mill is mainly for grinding and breaking  the wheat and bran’s structure.It is also for separating the wheat husk and the embryo from  the endosperm by grinding. The Sifter can get the pure endosperm by sifting which  depends on self-vibration and the lower pressure blower’s wind power. The purifier will  classify the materials that from these 2 above processes. All this is monitored and controlled by a PLC system.

Some major components of the milling section

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Inside the PLC control system

3.The Packing section

The last section of the plant is the packaging section. This packs the final wheat flour meal or bran  into packages of your own liking and size. The system is fully automatic. It uses e-measurement technology.This means that it will automatically  fill a bag, detect the weight and also count the number of bags. The weight of the bags to be packed is per your own choice ranging from 5kg bags up to as much as 50kg bags. The Auto-packing machine can pack the bags at a speed of 4 bags per minute to match up with the speed of the milling machine. The Auto-packing machine is very convenient to all those in the milling business.

The Auto-packing machine

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This is a brief introduction of the 60TPD components. For the full component list please send an email to maizewheatmill@gmail.com  and we will send you the full component list within 24hours.

Our 60 TPD wheat mill is top quality and by musing it you can only expect the best of results for whichever purpose you intend to use the final product for. For most clients the final product is wheat flour meal which is then used to make bread,buns ,biscuits ,chapati and other flour products .Some clients use the mill for bran to produce animal feed. In the both cases this 60TPD wheat milling machine will serve the purpose.

Final products

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Shijiazhuang Hongdefa Machinery .CO.LTD  has supplied and installed  this 60tonne per 24 hr wheat milling machine in Brazil. The mill has been running without any problems since its installation. The mill has also been producing efficiently since it was installed. Below are sites from the Brazilian 60 TPD wheat milling machine.

60TPD wheat-mill in Brazil

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200TPD wheat mill installed in BrazilA few years ago Shijiazhuang Hongdefa Machinery.CO.LTD delivered and installed the 60TPD wheat milling machine in Egypt. We will reach every destination in this world to satisfy your milling needs and you can be assured of quality of our products. Below is the 60TPD running wheat mill line we installed in Egypt.

 

60 TPD complete line in Egypt

After installing this 60TPD wheat mill in Egypt our client was again very satisfied  with our  milling machines. The client used the 60TPD wheat mill for 2 years and came back to our factory to order a 200 TPD  wheat mill. This is just to prove that with us there are no limits.Below are sites from the 200TPD installed running wheat milling machine in Egypt.

Running 200TPD wheat milling machine in Egypt

Recently we delivered and installed the same 60TPD wheat millig machine to our Algerian client. He was very satisfied with the wheat milling machine. He first came to China to inspect the machine before delivery.

Algerian client inspects the wheat mill

You can trust in our milling machines and establish your wheat milling empire with us or expand your milling business with us. We have an excellent active service to provide you with every information you need regarding wheat and maize mills simply get in touch with Vanisa : +86 138 3346 1840 (for calls and whatsapp).

Once the client has finished all the paperwork an payment we will deliver the wheat milling machine to your destination wherever you might be in the world . We package the mill in plastic foil or wooden box to suit delivery by ship.

Wheat mill is loaded into the container ready for delivery

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Once the milling machine is delivered to your destination the last procedure is the installation and commissioning of the milling machine. Our engineers will come to install and commission the wheat mill for you in your country. The engineer will also educate the local workforce on how to use the milling machine. Above all this we have a 2 year guarantee and a provision for 1 year spare parts. With Hongdefa all your milling needs are satisfied and all your milling problems disappear. Below is the  60 TPD  wheat milling line we have delivered and installed in Brazil .It has been running without any problems since it was installed.

The installed running 60TPD wheat milling line in Brazil

After buying the 60 TPD wheat milling machine our Brazilian client was very impressed  with its performance and efficiency and  after 2 years he was back at Shijiazhuang Hongdefa Machinery.CO.LTD for an even larger 200TPD wheat mill. We delivered and installed the 200TPD  wheat mill again to our Brazilian client.Below are sites from the installed plant.

For more information on the technical detail of this 60TPD wheat milling machine and the exact price and quotations get in touch with us at the contact details below or fill the  online form.

Vanisa:

Call/Whatsapp:+8613833461840

Email: maizewheatmill@gmail.com

Fill out my online form.